Operation Bulletin of 5 Pocket Denim Jeans pant with Machine Layout Plan

Introduction: Denim Jeans pant is renowned for being extremely trendy men's fashion item. Even without jeans, a young man can't think of a single day. It is also called denim pants because they are made from denim fabric. People also like to call it 5 pocket denim jeans pant. Because it has a total of 5 pockets; two on back, two on the front, and a little coin pocket inside the right front pocket. Denim Jeans pants used to be simply fashionable items, but nowadays people also concentrate on the comfort level of the pants. 

Today in this post, we learn the Operation Bulletin of 5 Pocket Denim Jeans pant with Machine Layout Plan.

Five-Pocket Denim Pant

Common information listed in the machine layout plan:

• Name of the operation.
• Cycle time.
• Calculated production.
• Hourly production target.
• Types of machine used for each operation
• Types of operation done manually by the worker.
• No. of machine required for each operation.
• No. of worker required for each operation.

You may like: Operation Breakdown of 5 Pocket Denim pant with SMV and Production Target.

Machine Layout plan of a 5 Pocket Denim Jeans pant: In a machine Layout plan some information is listed by the following table;

SL. No.	Name of Operation	Cycle Time	Calculated Production	Target/Hr.	M/C Type	M/C Required	Worker Required
1	Back Yoke Join	0.28	214	180	3T OL	1	1
2	Back Yoke Top Stitch	0.26	230	190	FOA	1	1
3	Back Raise Join	0.28	214	180	3T OL	1	1
4	Back Raise Top Stitch	0.26	230	190	FOA	1	1
5	Back Pocket Cut	0.42	143	180	MNL	-	2
6	Back Pocket Mouth Rolling	0.40	150	180	Chin	2	2
7	Back Pocket Stitch	0.30	200	180	3T OL	1	1
8	Back Pocket Ironing	0.55	109	180	Iron	2	2
9	Back Pocket Join With Back Part	0.57	105	180	SNL	2	2
10	Front Raise	0.30	200	180	SNL	1	1
11	Front Raise Top Stitch	0.28	214	180	SNL	1	1
12	Fly Pieces Stitch	0.32	188	180	SNL	1	1
13	Zipper Stitch With Fly Piece	0.30	200	180	DNL	1	1
14	Fly Piece Back Attaching	0.28	214	180	SNL	1	1
15	Fly Piece Front Attaching	0.30	200	180	SNL	1	1
16	Front Pocket Mouth Rolling With Piping	0.52	115	180	DNL	2	2
17	Front Pocket Horizontal And Vertical Tack	0.45	133	180	SNL	2	2
18	Front Pocket Bag Stitch And Inside Out	0.30	200	180	3T OL	1	1
19	Front Pocket Bag Top Stitch	0.36	167	180	SNL	2	2
20	Front And Back Part Matching	0.28	214	190	MNL	-	1
21	Inseam Join	0.50	120	180	OL	2	2
22	Inseam Top Stitch	0.55	109	180	FOA	2	2
23	Side Seam Join	0.62	97	180	5T OL	2	2
24	Safety Stitch	0.60	100	180	SNL	2	2
25	Side Cord Stitch	0.45	133	180	SNL	2	2
26	Care Label Attaching	0.28	214	180	SNL	1	1
27	Loop Measure, Cut And Attach	0.30	200	180	SNL	1	1
28	Waistband Mark	0.30	200	180	MNL	-	1
29	Waistband Match	0.30	200	180	MNL	-	1
30	Waistband Join	0.57	105	180	KS	2	2
31	Waistband Mouth Cut	0.30	200	180	MNL	-	1
32	Waistband Mouth Close Inside	0.71	85	180	SNL	3	3
33	Loop Tack Down	0.28	214	180	SNL	1	1
34	Loop Tack Top	0.28	214	180	SNL	1	1
35	Turn Body And Thread Cut	0.30	214	180	MNL	-	1
36	Bottom Hem Join	0.58	103	180	SNL	2	2
37	Loop Stitch	0.45	133	180	Bertek	2	2
38	Back Pocket Tack	0.30	200	180	Bertek	1	1
39	Front Pocket Tack	0.32	188	180	Bertek	1	1
40	Eyelet Hole Creating	0.18	333	250	MNL	-	1
41	Flap Mark	0.25	240	200	MNL	-	1
42	Reveat Attaching	0.32	188	180	Button Attach	1	1
43	Waist Hole Creating	0.20	300	240	MNL	-	1
44	Waist Button Attach	0.20	300	240	Button Attach	1	1
45	Final Thread Cut	0.40	150	180	MNL	-	2
	Total Cycle Time	15.73				51	64

Table 1: Machine Layout plan of a 5 Pocket Denim Jeans pant.

Generally, a machine layout plan is made by following an operation breakdown. Because from an operation breakdown, we get the proper idea about which part will join one after another and select the machine for that operation. We have also known how many machine and workers need for each operation from the machine layout plan.

Operation Bulletin of a 5 Pocket Denim Jeans pant: Operation bulletin of a 5 Pocket Denim Jeans pant has divided into 3 parts;

1. Sewing and production data.
2. Machine requisition data.
3. Manpower requisition data. 

1. Sewing and production data: In sewing data included SMV of Sewing and manual operation, production target per hour at 80%, 90%, and 100% efficiency.

Operation Bulletin of Sewing Data
Sewing Operation SMV	13.10 min.
Manual Operation SMV	2.63 min.
Production Target Per Day at 80% efficiency	1537 pcs
Production Target Per Day at 90% efficiency	1729 pcs
Production Target Per Day at 100% efficiency	1921 pcs

Table 2: Operation Bulletin of Sewing Data.

2. Machine requisition data: In machine data included types of machine and no. of machine required for this garment production.

Operation Bulletin of Machine Data
Name Of Machine	Requisition
3T OL – 3 Tread overlock	6 m/c
5T OL – 5 Tread overlock	2 m/c
SNL – Single needle lock stitch	24 m/c
DNL – Double needle lock stitch	3 m/c
Bertek – Bertek m/c	4 m/c
KS – Kansai m/c	2 m/c
FOA – Feed of the Arm m/c	4 m/c
BA – Button Attach m/c	2 m/c
Iron m/c	2 m/c
Chin Stitch m/c	2 m/c
Total	51 m/c

Table 3: Operation Bulletin of Machine Data.

3. Manpower requisition data: In manpower data included no. of the operator and helper required for this garment production.

Operation Bulletin of Manpower Data
Operator	51
Helper	13
Total	64

Table 4: Operation Bulletin of Manpower Data.

Operation Bulletin of 5 Pocket Denim Jeans pant

Operation bulletin makes our work easy to set up a production line. We easily manage machine and operator requirement for any sewing line by this. But it is necessary to do operation breakdown of 5 Pocket Denim Jeans pant to prepare a machine layout as also operation bulletin.

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